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Practical guides and explainers on advanced planning & scheduling, AI-assisted planning, ERP, MES, WMS, manufacturing efficiency, and the people who run the schedule.
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APS & Scheduling
Process Capability: Calculate Cp and Cpk, Then Act
A high Cp can hide an off-centre process. Calculate Cp and Cpk, check whether the study is valid, and plan production on…
APS & Scheduling
First Article Inspection: From Requirements to Release
Plan first article inspection before delivery is at risk. Understand FAI, FAIR and the work needed to verify a new part, then…
APS & Scheduling
Engineering Change Order: From Approval to Production
An approved ECO still needs a production plan. Define affected work, revision effectivity and WIP decisions, then see how to assess capacity…
APS & Scheduling
8D Problem Solving: From Complaint to Proven Correction
A customer complaint needs more than a completed 8D report. Learn how to protect the customer, prove the correction and fit corrective…
APS & Scheduling
Mixed Model Sequencing: Choose an Order That Works
The right daily mix can still overload an assembly station. Learn how to check a model sequence, allow recovery and coordinate work…
APS & Scheduling
Line Feeding Logistics: Choose the Right Supply Method
Too much line-side stock, yet parts still arrive late? Choose line stock, kits or sequenced supply by part family and give logistics…
APS & Scheduling
A3 Problem Solving in Manufacturing: Make Change Work
The action is finished, but the defect returns. Use A3 thinking to connect evidence, an achievable production trial and follow-up that shows…
APS & Scheduling
Workload Control in Manufacturing: When to Release Jobs
A free first machine can hide a full downstream queue. Learn how workload-based order release works and turn accepted jobs into a…
APS & Scheduling
POLCA in Manufacturing: Control Flow Between Cells
Different jobs take different routes. Learn how POLCA controls work between cells and how connected scheduling turns authorized work into a delivery…
MES Systems
FSN Analysis in Manufacturing: Turn Classes Into Action
Which parts need replenishment, and which need review? Use FSN analysis to distinguish real consumption from misleading inactivity and plan production.
Manufacturing Efficiency
Jidoka in Manufacturing: Build Quality Into the Process
Automatic machines can still make bad parts. Learn how jidoka stops abnormal production, frees operators and connects recovery to a workable schedule.
APS & Scheduling
Every Part Every Interval: Calculate a Realistic EPEI
Can every part run again soon enough? Calculate an EPEI your capacity can support, account for changeovers and bring the recurring work…
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