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Practical guides and explainers on advanced planning & scheduling, AI-assisted planning, ERP, MES, WMS, manufacturing efficiency, and the people who run the schedule.
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Manufacturing Efficiency
Inventory Turnover in Manufacturing: Calculate and Improve
Calculate inventory turnover, find what is tying up cash in raw materials, WIP or finished goods, and improve the flow without weakening…
Manufacturing Efficiency
Manufacturing Overhead: Calculate and Use the Rate
Calculate manufacturing overhead, choose a sensible allocation base and see whether a lower unit cost means cash savings or better use of…
Manufacturing Efficiency
Scrap Rate in Manufacturing: Calculate the Real Loss
Scrapped parts cost more than material. Calculate a reliable scrap rate, account for lost stock and fit replacement work into a realistic…
Manufacturing Efficiency
Production Line Balancing: Make the Work Fit the Pace
One station falls behind while another waits. Redistribute work safely, meet the required pace and keep shared resources in a workable production…
Manufacturing Efficiency
Value Stream Mapping: From Factory Map to Better Flow
Find why your products wait. Map one manufacturing family's material and information flow, interpret the queues and choose a change your factory…
Manufacturing Efficiency
Kanban in Manufacturing: Signals, Loops and Sizing
Make replenishment work on your factory floor. Learn what authorizes production or movement, size a kanban loop, and plan for the machine…
Manufacturing Efficiency
ABC Inventory Analysis: Calculate Classes That Work
Focus inventory control where the money goes, without letting a low-cost part stop production. Calculate ABC classes and turn them into practical…
Manufacturing Efficiency
One-Piece Flow: When It Works in Manufacturing
Can your next operation accept a part as soon as it is ready? Learn when one-piece flow cuts waiting and how to…
Manufacturing Efficiency
Make-or-Buy Decision: Compare Cost and Capacity
A lower unit price can hide a more expensive decision. Compare relevant costs, scarce capacity and supplier risk before you make or…
ERP
Overall Equipment Effectiveness: Calculate and Use OEE
Your machine is busy, but good output is falling short. Calculate OEE, find the loss behind the percentage and turn it into…
Manufacturing Efficiency
Cellular Manufacturing: When a Production Cell Fits
Would a production cell improve your factory's flow? Learn where cellular manufacturing fits, why queues remain, and how to schedule shared resources.
APS & Scheduling
Aggregate Planning: Level, Chase or a Mixed Strategy?
Should you build stock or add capacity for a demand peak? Compare aggregate planning strategies with one example, then turn the plan…
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